Effective methods of Sheet Metal stamping & Cost optimization

content image

Date and Time: 17th May, 2021 at

08:30 AM India (GMT+5:30)
11:00 AM Singapore (GMT+8)
01:00 PM Sydney NSW, Australia (GMT+10)
03:00 PM Wellington, New Zealand(GMT+12)

Duration: 60 Minutes

Sheet Metal Material Input contributes to about 65-70% of the cost in a Stamping Part. An increase in yield can result in Material Savings increasing your profits.

Early Feasibility and Part Cost Estimation:

Preview how organizations worldwide generate quotations and estimates for piece part costing by creating precise blank shape developments, performing initial formability risk assessment, and establishing target costs for sheet metal components.

Watch a real-time demo to see how FTI can enable you to

  • Identify product design changes that improve material utilization and reduce costs
  • Predict formability issues and determines the total material cost per blank
  • Accurately identify material formability issues such as tears and wrinkles etc.
  • Calculate spring back
  • Evaluate multiple manufacturing scenarios for optimal material usage
  • Automatically generate reports

Tooling Process & Methods Planning:

The process planner enables process engineers as well as purchasers, planners, estimators, and account managers to quickly create a documented process plan including press requirements and determines the number of operations, tonnage, and detailed costing for transfer, tandem, and progressive dies.

Watch real-time demo to see how FTI enables you to establish target cost for tooling with a detailed process plan for quoting.

  • Generates images to detail die actions in each operation
  • It results in increased accuracy and enables a faster- quoting process
  • Scientific physics-based approach to process planning validated by OEMs and Tier 1 suppliers worldwide
  • Calculates press requirements such as tonnage, bed size, shut height, energy, and selects appropriate press
  • Consistent and repeatable method for estimating tooling costs with detailed reports that connect to any system
  • FormingSuite from FTI is used by 100% of the Top 20 OEMs & Tier 1's for early Feasibility of Stamping Parts, Blank Generation, Material Utilization through effective Nesting & Method Planning

What you will learn:

  • Quickly predicting accurate material projection improving quote accuracy
  • Suggesting product design changes that impact material utilization
  • Evaluating stamping part-manufacturability concerns
  • Identifying product design changes that improve quality, material utilization, and reduce weight and costs for optimal material usage
  • Developing minimum blank size and ensures no blank overlap
  • Accurately identifies splits and wrinkles using Forming Limit Diagram (FLD), Safety Zone in addition to Thickness Strain, Major/ Minor Strain, etc.
  • Calculating Springback to predict issues for tooling and provide information for Tolerance Negotiation
  • Identify press requirements such as tonnage, bed size, shut height, energy, and selects appropriate press early in the Quotation Stage.




Speaker

Mr. Edsel Vaz, Business Manager - MSC Software, Indo-Pacific Region

Edsel has 25 + years of experience in the Design to Manufacturing Domain. Edsel has hands-on experience in Tool &Die Making.

Edsel is the Business Manager at MSC Software and is responsible for growing the FTI business in the Indo-Pacific Region. He has active engagement with several key automotive OEMs and tier 1 auto suppliers.


grey box
Upcoming Webinar:

Annoyed by fan or AC noise? Improve the design of Fans, Blowers and Air Conditioners to reduce noise by Simulation

Date: Thursday, 04 June, 2020

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Duis fringilla enim sit amet justo ultricies varius. Phasellus eget erat rhoncus diam scelerisque auctor nec ac lectus. Vestibulum quis orci magna. Nunc at felis laoreet, porttitor velit a, laoreet velit. Fusce elementum semper massa in tempus. Aenean at dui nunc. Sed.

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Duis fringilla enim sit amet justo ultricies varius. Phasellus eget erat rhoncus diam scelerisque auctor nec ac lectus. Vestibulum quis orci magna. Nunc at felis laoreet, porttitor velit a, laoreet velit. Fusce elementum semper massa in tempus. Aenean at dui nunc. Sed.

grey box

Lorem Ipsum

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Phasellus rutrum justo eu odio finibus, in lobortis ipsum consequat.

grey box

Lorem Ipsum

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Phasellus rutrum justo eu odio finibus, in lobortis ipsum consequat.